Carlton & United Bevarages
CUB has engaged P.G.C Controls on projects in Melbourne, Brisbane,
Cairns, Darwin and Fiji. This relationship spans 30 years and included electrical work from field wiring
and MCC manufacture to PLC and graphics programming in all areas of brewery production, including standby
power generation and energy management.
Motor Control Cubicle constructed for CUB
Power Brewing
P.G.C Controls was the major electrical contractor for
the new brewery at Yatala, Queensland. Responsibilities included design and preparation of
wiring diagrams, manufacture of MCC's and PLC panels, installation of field wiring,
programming of packaging PLC's and commissioning. The electrical work included the engine
room with main switchboard, standby power generation, refrigeration plant and boilers in
addition to all production plant from incoming grain to outgoing product.
Castlemaine Perkins
P.G.C's first project was the design, manufacture,
installation and commissioning of a control panel for a 1000 HP refrigeration compressor.
P.G.C Controls carried out the total field wiring of the 2000
cans per minute line.
Motor Control Cubicle.
Cubicle for Siemens PLC.
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Queensland Breweries
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| P.G.C Controls has been the major electrical contractor at the Yatala Brewery since Power Brewing Pty. Ltd.
began its construction in 1987 and has continued this association after the facility had been acquired by Carlton and United Breweries in 1992.
Since this time the original Power Brewing facility at Yatala has undergone a number of changes and upgrades.
These include a new brewhouse, integration of existing brewhouse into the new system, automation of the
filtration system, the new B4 bottling line from roll-on/roll-off to palletising, introduction of
Allen-Bradley PLC's and installation and programming of an extremely modern and efficient DMACS supervisory
system.
Our involvement in the new Brewhouse included the electrical and
instrumentation design and installation, all software development and the integration of the DMACS
operator and recipe management system. Allen-Bradley PanelView terminals were utilised as a fully
redundant operator system, thus achieving a fully automated plant from malt handling through to
yeast propagation and injection. It is because of this association that P.G.C Controls has gained
experience in almost all facets of the brewing industry from brewing through to packaging.
Notable projects P.G.C Controls have been involved in include :
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Electrical, automation, instrumentation and SCADA
Systems for two brewhouses.
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Electrical and automation systems for all packaging
lines.
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Electrical, automation, instrumentation and SCADA
systems for beer filtration and dosing systems.
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Electrical, automation, instrumentation and SCADA
systems for Fermenters.
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Electrical, automation, instrumentation and SCADA
systems for CIP systems.
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New projects include :
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Design, manufacture, installation and commissioning of a control
panel for a 1000 HP refrigeration compressor
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Installation of field wiring for the new flexible
bottle line.
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Refurbishment of the existing keg line including MCC,
control station, new conveyors, keg turner, palletiser, pallet check and reject System.
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Conversion of a palletiser to a depalletiser.
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Design and production of electrical drawings.
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The total field wiring of the 2000 cans per minute line.
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Electrical design and installation of a roll-on /
roll-off bottle pallet handling system from two existing depalletisers.
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Electrical design and installation of a roll-on / roll-off
carton pallet handling system from two existing Palletisers of the P3 bottling line
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Electrical design, installation and control programming of a
major upgrade of the P3 bottling line. From the pasteuriser through labelling, shrink
wrapping and boxing to the Palletisers. |
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Qld Brewing Automation - Summary of PGC Controls Involvement |
- Services
Water treatment Plant: Electrical Design, MCC & Control Cubicles Replacing
Existing Switchboards,Replacement of Square D PLC with Allen Bradley, Electrical
Installation, Pneumatic Installation, Instrument Installation, PLC Programming &
Documentation, PanelView Operator Terminal Programming, System Commissioning.
CIP Systems: Electrical Design, MCC & Control Cubicles,
Electrical Installation, Pneumatic Installation, Instrument Installation, PLC Programming
& Documentation, PanelView Operator Terminal Programming, DMACS SCADA System
Programming, System commissioning.
CO2 Reclamation Plant: Electrical Design, MCC & Control Cubicles, Electrical
Installation, Pneumatic Installation, Instrument Installation, PLC Programming &
Documentation, DMACS Operator Terminal Programming, DMACS SCADA System Programming, System
Commissioning
Services Monitoring PLC: Electrical Design, Control Logix
Processor & Cubicles, Electrical Installation, Instrument Installation, PLC
Programming & Documentation, DMACS SCADA System Programming, System Commissioning
- Brewing
Grain Handling System: Electrical Design, MCC & Control Cubicles Replacing
Existing Switchboards, Replacement of Square D PLC with Allen Bradley, Electrical
Installation, Pneumatic Installation, Instrument Installation, PLC Programming &
Documentation,, PanelView Operator Terminal Programming, DMACS SCADA System Programming,
System Commissioning
Coloured Malt System & Batch Weigher: Electrical Design, MCC & Control
Cubicles, Electrical Installation, Pneumatic Installation, Instrument Installation, PLC
Programming & Documentation, PanelView Operator Terminal Programming, DMACS SCADA
System Programming, System Commissioning
Brewhouse 1: Electrical Design, MCC & Control
Cubicles Replacing Existing Switchboards, Replacement of Square D PLC with Allen Bradley,
Electrical Installation, Pneumatic Installation, Instrument Installation, PLC Programming
& Documentation, PanelView Operator Terminal Programming, DMACS Operator Terminal
Programming, DMACS SCADA System Programming, System Commissioning.
Brewhouse 2: Electrical Design, MCC & Control Cubicles,
Electrical Installation, Pneumatic Installation, Instrument Installation, PLC Programming
& Documentation, PanelView Operator Terminal Programming, DMACS Operator Terminal
Programming, DMACS SCADA System Programming, System Commissioning
Yeast Rooms: Electrical Design, MCC & Control Cubicles,
Electrical Installation, Pneumatic Installation, Instrument Installation, PLC Programming
& Documentation, PanelView Operator Terminal Programming, DMACS SCADA System
Programming, System Commissioning.
Fermenter Automation: Electrical Design, MCC & Control Cubicles, Electrical
Installation, Pneumatic Installation, Instrument Installation, PLC Programming &
Documentation, PanelView Operator Terminal Programming, DMACS Computer System Programming,
System Commissioning.
- Process Area
Micro filtration System: Electrical Design, MCC & Control Cubicles, Electrical
Installation, Pneumatic Installation, Instrument Installation, PLC Programming &
Documentation, System Commissioning.
DE Filter 1 and PVPP Filter 1: Electrical Design, MCC & Control Cubicles
Replacing Existing Switchboards, Replacement of Square D PLC with Allen Bradley,
Electrical Installation, Pneumatic Installation, Instrument Installation, PLC Programming
& Documentation, PanelView Operator Terminal Programming, DMACS Computer System
Programming, System Commissioning.
Centrifuge: Electrical Design, MCC & Control Cubicles, Electrical
Installation, Pneumatic Installation, Instrument Installation, PLC Programming &
Documentation, DMACS Operator Terminal Programming, DMACS SCADA System Programming, System
Commissioning.
- Packaging
B4 Bottling Line: Electrical Design, MCC & Control Cubicles, Electrical
Installation, Pneumatic Installation, PanelView Programming, PLC Programming &
Documentation, System Commissioning.
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